#8-36 Tap Drill Size
Tap drill
#29 0.136 in3.45 mm
Use a #29 drill (0.136 in, 3.45 mm) for 77.6% thread.
The drill size for a #8-36 tap is #29 (0.136 in / 3.45 mm). If you are wondering what size drill bit a #8-36 tap needs, that is the one: it leaves 77.6% of thread, which is the figure standard tap and drill charts are built around. Below are the other holes you might want for this size - a larger drill for tough material, the form-tap hole, and the clearance holes for the bolt that goes in.
Every drill for #8-36
| Use | Drill | Decimal in | mm | % thread |
|---|---|---|---|---|
| Standard tap drill Cut tap, general use (standard chart drill) | #29 | 0.136 | 3.45 | 77.6% |
| Metric substitute Closest metric drill if you have no inch set | 3.5 mm | 0.1378 | 3.50 | 72.6% |
| Hard material Stainless, tool steel, anything that fights the tap | #27 | 0.144 | 3.66 | 55.4% |
| Form (roll) tap Theoretical 0.1517 in - starting point, check your tap maker's chart | #24 | 0.152 | 3.86 | — |
Clearance holes for a #8-36 bolt
A clearance hole is not tapped. It is the hole in the part the bolt passes through, so it is always larger than the thread.
| Fit | Drill | Drill in | Hole min in | Hole max in | Hole mm |
|---|---|---|---|---|---|
| Close | #15 | 0.180 | 0.180 | 0.185 | 4.57–4.70 |
| Normal | #9 | 0.196 | 0.196 | 0.203 | 4.98–5.16 |
| Loose | #3 | 0.213 | 0.213 | 0.225 | 5.41–5.72 |
#8-36 dimensions
| Dimension | Inch | mm |
|---|---|---|
| Major diameter | 0.164 | 4.17 |
| Basic internal minor diameter | 0.1339 | 3.40 |
| Pitch (1 / TPI) | 0.0278 | 0.71 |
| Threads per inch | 36 TPI | |
What the hole looks like
Work out a different hole for #8-36
Pre-filled with #8-36. Change the material, the tap type, or which drills you actually own, and it picks the closest real drill and tells you the percent of thread you end up with. The tables above are the published figures and do not depend on this.
The general-purpose target
Best drill you have, cut tap, 70% target
3.5 mm0.1378 in72.6% thread
Theoretical hole 0.1387 in (3.52 mm)
One size down, deeper thread#29 0.136 in · 77.6%
One size up, easier tapping#28 0.1405 in · 65.1%
For comparison, the published chart drill for #8-36 is #29 at 77.6% thread.
Notes on #8-36
- Finest pitch at this diameter
- #8-36 is the finest of the standard pitches at #8 in. Fine threads suit thin walls and joints that see vibration, but the hole size matters more: the window between a weak thread and a broken tap is narrower than on #8-32.
- Not the same as #8-32
- #8-32 and #8-36 share a #8 in major diameter but not a pitch, and they take different drills: #29 for #8-32, #29 for #8-36. The taps and the fasteners are not interchangeable.
- What the standard drill gives you
- #29 leaves 77.6% of thread (standard chart drill). That is in the normal 65-80% band most shop charts aim for.
- Stainless, tool steel and other tough material
- #27 opens the hole to 55.4% engagement. Less material for the tap to cut means less torque and less heat, at the cost of some thread depth.
- Using a form (roll) tap
- A form tap displaces metal instead of cutting it, so it needs a larger hole: #24, against a theoretical 0.1517 in. Treat that as a starting point and check your tap maker's chart.
- Closest metric size
- M4 x 0.7 is the nearest metric thread by diameter (4 mm against 4.17 mm). It is a planning reference only. The two are not interchangeable: the pitches differ, and a bolt from one will not run into a hole tapped for the other.
Related sizes
Same diameter, different pitch
Next size up and down
Closest metric size
M4 x 0.7 3.3 mm · 0.1299 in · 77.0% 4 mm major against 4.17 mmNot interchangeable. M4 x 0.7 is the nearest size by diameter, nothing more. The pitches differ, so a M4 x 0.7 fastener will not run into a #8-36 hole and forcing one will strip both.
Guides for tapping #8-36
Longer reads on the decisions behind the numbers above.
- Metric vs Imperial Threads: How to Read and Tell Them Apart Read M8 x 1.25 and 5/16-18 callouts, see why M6 and 1/4-20 are not interchangeable, and identify an unknown thread with a pitch gauge and calipers. Published
- UNC vs UNF Threads: Differences, Strength and Tap Drills Coarse vs fine thread explained: when to use UNF or UNEF, how strength compares, and side-by-side tap drills for 1/4-20 vs 1/4-28, #10-24 vs #10-32. Published
- Percent of Thread Explained: Why Tap Drill Charts Use 75% What percent of thread means, why charts target about 75%, how strength and tapping torque trade off, and how to pick a drill for your material. Published
#8-36 tap drill: common questions
What size drill bit do I need for a #8-36 tap?
What is the drill size for a #8-36 tap in mm?
What drill should I use for #8-36 in stainless steel?
Is #8-36 the same as #8-32?
What is the clearance hole for a #8-36 bolt?
#8-36
UNF (Unified fine) · 36 TPI
| Tap drill | #29 | 0.136 in / 3.45 mm / 77.6% thread |
|---|---|---|
| Metric substitute | 3.5 mm | 0.1378 in / 72.6% |
| Hard material | #27 | 0.144 in / 3.66 mm / 55.4% |
| Form tap | #24 | 0.152 in / 3.86 mm |
Clearance hole (ASME B18.2.8)
| Close | #15 | 0.180-0.185 in |
|---|---|---|
| Normal | #9 | 0.196-0.203 in |
| Loose | #3 | 0.213-0.225 in |
Major 0.164 in / 4.17 mm · minor 0.1339 in
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